Guangri Launches JG-1235L PLC High-Speed Taping Machine for Stable Coil Insulation Production
2026-08-12
Guangri Electronic Machinery has launched the new JG-1235L PLC Floor-Standing High-Speed Taping Machine, developed for stable and automated insulation taping in coil manufacturing.
The machine combines PLC parameter management, precise tape guiding, and industrial design to help manufacturers achieve consistent taping quality and more efficient production processes.
Automatic Insulation Taping Becomes an Important Part of Coil Manufacturing
During the manufacturing of coils and magnetic components, insulation taping plays an important role in electrical isolation, mechanical protection, and long-term product reliability.
In continuous production environments, coil manufacturers need to maintain:
- Stable tape positioning;
- Consistent tape overlap;
- Repeatable production results;
- Uniform quality across different batches.
Traditional manual taping methods can offer flexibility for small-volume production. However, as product types increase and production requirements become more demanding, manual adjustments may result in longer preparation time and differences between production batches.
Therefore, automatic insulation taping machines with digital control capabilities are becoming an important option for coil manufacturers looking to improve production stability and consistency.
JG-1235L Supports Various Coil and Magnetic Component Applications
Coils and magnetic components are widely used in automotive electronics, new energy systems, power equipment, and industrial electronics.
Although products vary in structure and application, manufacturers all require stable and reliable insulation protection during production.
The JG-1235L PLC High-Speed Taping Machine is suitable for various coil and magnetic component manufacturing applications:
| Application Field | Typical Products | Production Requirements |
| Automotive Electronics | EMI components, inductors | Stable insulation protection |
| New Energy | Power inductors, magnetic components | Long-term operation stability |
| Transformer Industry | Toroidal transformers, magnetic cores | Uniform taping performance |
| Industrial | Sensors, common mode chokes | Consistent taping quality |
The JG-1235L supports different coil sizes, including products with a finished outer diameter ranging from 45mm to 200mm, a minimum inner diameter of 35mm, and a finished height of up to 80mm.
The machine also supports 12mm tape width configuration, with optional 8mm, 10mm, and 15mm tape widths to meet different insulation material requirements.
PLC Control System Improves Production Management
In multi-size coil production, product changeover efficiency directly affects the overall production process.
Traditional equipment often requires manual parameter adjustment when changing products, which may lead to differences between operators.
The JG-1235L uses a PLC control system to manage production parameters and simplify machine operation.
Key advantages include:
- Parameter storage:Quickly save and recall different product settings;
- Easier changeover:Reduce repeated adjustment work during production switching;
- Stable operation:Maintain consistent production settings.
Through PLC-based parameter management, manufacturers can establish a more standardized production process and improve consistency between production batches.
Precise Tape Guiding System Ensures Stable Taping Performance
During insulation taping, the tape guiding system directly affects tape arrangement and final product appearance.
Unstable guiding movement may cause:
- Changes in tape position;
- Inconsistent overlap;
- Differences in product appearance.
The JG-1235L adopts a stepper motor proportional linkage tape guiding system, which synchronizes the taping and guiding movements to maintain a stable tape path.
This design reduces the influence of manual adjustment and helps maintain consistent taping performance during continuous production.
Floor-Standing Industrial Design for Continuous Production
Designed for industrial production environments, the JG-1235L adopts a floor-standing structure, making it suitable for long-term operation and production line integration.
With a machine size of approximately L905 × W804 × H1227 mm, the equipment provides stable support while allowing convenient production layout and daily operation management.
Key structural advantages include:
| Design Feature | Production Benefits |
| Floor-standing structure | Improves equipment stability |
| Independent layout design | Supports flexible production planning |
| Industrial structure | Suitable for continuous manufacturing |
The stable mechanical design provides a reliable foundation for long-term operation and helps manufacturers maintain consistent production performance.
JG-1235L: A Reliable Automated Insulation Taping Solution
With PLC control, precise tape guiding, automated support functions, and industrial structural design, the JG-1235L PLC High-Speed Taping Machine provides a reliable insulation taping solution for coil manufacturers.
Main features include:
- PLC parameter management:Simplifies product changeover and process management;
- Precise tape guiding control:Maintains stable taping performance;
- Multi-size processing capability:Supports different coil dimensions;
- Industrial machine design:Suitable for continuous production environments.
The JG-1235L is suitable for manufacturing:
- Transformer Coils;
- Inductor Coils;
- Toroidal Coils;
- Magnetic Components.
Conclusion
For modern coil manufacturers, stable and repeatable insulation taping is an important part of maintaining product quality.
The JG-1235L PLC Floor-Standing High-Speed Taping Machine combines PLC control, precise tape guiding, and reliable machine design to provide a practical automation solution for insulation taping applications.
By reducing manual adjustments, improving process consistency, and supporting stable continuous production, the JG-1235L helps manufacturers achieve more reliable coil manufacturing.
